Why Vomat filtration systems? - Economical advantages -

No blockage of the cartridges when water, slideway or hydraulic oils are getting into the filtration systems
Prevention of break downs via Remote Control via the internet prevents breakdowns and production stops
Filtered particles > 3μm
Usable with oils up to 15 cSt. @ 104°F
No back flushing with compressed air
One (1) year warranty on the filter cartridges
Automatic standby mode when no filtration and cooling is needed
Sludge Sedimentator (~ 5% oil contaminated)
Very low volume of grinding fluid needed
No contamination of the filtered sludge due to filter media compared to pre-coated filter systems
Superb temperature management guarantees highest precision (up to 0.2 K = 0.2°C = 0,36°F between 15°C/ 59°F and 35°C/ 95°F)
Low running costs (on air, filter media and electricity)
Filtration using minimal floor space - very compact build
Very low air consumption; 6 - 10 bars (87-145 psi)
Full flow filtration instead of by pass filtration
Very low maintenance costs on spare parts
Easy exchange of the filter cartridges (towering sludge on the sides of the cartridges stays in the unit and is falls back into the dirty tank)

Filtration systems

	Dimensions [l x w x h in inches]	Filtration performance Liter / US-Gal	Filling volume [US-Gal]
FA 120	39.4 x 63 x 47.3	120l. / ~ 30 Gal	ca. 132
FA 180	39.4 x 63 x 47.3	180l. / ~ 45 Gal	ca. 132
FA 240	39.4 x 63 x 47.3	240l. / ~ 60 Gal	ca. 132
FA 300	39.4 x 63 x 47.3	300l. / ~ 75 Gal	ca. 132
FA 360	39.4 x 63 x 47.3	360l. / ~ 90 Gal	ca. 132
FA 420	39.4 x 63 x 47.3	420l. / ~ 105 Gal	ca. 132
FA 480	55.2 x 98.5 x 47.3	480l. / ~ 120 Gal	ca. 317
FA 600	55.2 x 98.5 x 47.3	600l. / ~ 150 Gal	ca. 317
FA 720	55.2 x 98.5 x 47.3	720l. / ~ 180 Gal	ca. 317
FA 840	55.2 x 98.5 x 47.3	840l. / ~ 210 Gal	ca. 317
FA 960	55.2 x 98.5 x 47.3	960l. / ~ 240 Gal	ca. 317

Cooling - integrated into the filtration system (accurate temp. control!)

The condenser can be assembled into the lid of the filter system or could be hooked up external (inside or outside)
Optional two condenser (external/ internal) can be installed, one inside and one outside, to help to control and maintain the room temperature in summer and winter time
Control accuracy: up to +/-0.36° F at an ambient temperature of 59° F - 95° F
Cooling capacity: from 2.5 to 17 tons standard and more
External / internal condenser guarantees that room temperature stays all year long

FA	120	180	240	300	360	420	480	600	720
2.5 tons / 9 KW	√
3.7 tons / 13 KW		√	√	√
5.7 tons / 20 KW				√	√	√
10.5 tons / 40 KW							√	√	√

Cooling - external inaccurate temp. control

Cooling unit as add-on device
Control accuracy: +/- 1.8° F at an ambient temperature of 59° F - 95° F or +/- 0.5 K at 59° F - 95° F
Optional available with an internal and external condenser

FA	120	180	240	300	360	420	480	600	720	840	960
2.5 tons / 9 KW	√	√
3.7 tons / 13 KW		√	√	√
5.7 tons / 20 KW				√	√	√	√
10.5 tons / 37 KW							√	√	√	√
17.0 tons / 60 KW										√	√

Cold-water cooling system (optional)

Individual solutions with external water cooling circuit
Recommended when replacing 3 compressors or more

Cooling of the axle linear drives of the grinding machine (optional)

As modular unit attachable with the filter system
Primarily and secondary circuit controlled by one chiller only!!!

FA 120 - 420

Standard model FA 120 – 420

Dimensions: 39.37 x 63 x 47.24 inches (L x W x D) (1000 x 1600 x 1200 mm)
Filter body with separate clean and dirty oil tanks
Grade of filtration: 3 - 5 μm
Frequency controlled filter-system pump (variable controlled)
Full flow filtration
SPS control = programmable logic controller
Control Display for status indication
Sludge disposal unit, sludge bag or sedimentator (size: 5 US-Gal)
130 US-Gal oil volume
Variable oil volume ~ 50 US-Gal
Input voltage 60 Hz, 3 Phase, 480V / +PE
Connection capabilities:

- 2 pump slots, 2 machine supply pumps or
- 1 machine supply pump and 1 circulation pump for external cooling unit
- 1 Interface Connector connecting the filtration system to the machines
- 1 internet connection RJ-45
- Option: Extension tank - (ZT 1000/1000)

FA	120	180	240	300	360	420
Filtration pump [KW]	1.5	1.5	1.5	2.2	3.0	3.0
Machine P-max [KW]	1.75	1.75	1.75	2.45	3.25	3.25
MachineStandby [KW]	0.1	0.1	0.1	0.1	0.1	0.1
Electrical power draw [AMPS]	16	16	16	32	32	32

Technical advantages

Backflushing filtration system specialized on grinding oils, e.g. for tools such as hard metal,HSS,PKD,CBN
Filtering Grinding sludge out of grinding oils
Full flow filtration of the medium – that means consequent separation of clean and dirty oil
Cleaning of the filter cartridges through time and pressure controlled back flushing
Clean oil is always available also during backflushing
No filtration media such as cellulose are necessary
Reduction of energy costs through minimal energy use and less heat input into the grinding oil
Easy maintenance and care

FA 480 - 960

Standard Model FA 480 – 960 (Low or high casing)

Dimensions: 55.12 x 98.43 x 47.24 inches (L x W x D) (1400 x 2500 x 1200 mm)
Filter body with separate clean and dirty oil tanks
Grade of filtration: 3 - 5 μm
Frequency controlled filter-system pump (variable controlled)
Full flow filtration
SPS control = programmable logic controller
Control Display for status indication sludge bag
Sludge disposal unit (5 or 55 US-Gal sedimentator)
Oil capacity for filter system about 320 (Low Casing) or 714 US-Gal (high casing)
Variable oil volume about 160 US-Gal
Input voltage 60 Hz, 3 Phase, 480V / +PE
Connection capabilities:

- 4 pump slots for machine supply pump
- 1 pump slot for circulation pump
- 1 Interface Connector connecting the filtration system to the machines
- 1 Internet interface ER J-45
- Option: Extension tank (ZT 1400/1400)

FA	480	600	720	840	960
Filtration pump [KW]	7.5	10	10	18.5	26
Machine P-max [KW]	7.5	10.25	10.25	18.75	26.25
Machine Standby [KW]	0.1	0.1	0.1	0.1	0.1
Electrical power draw [AMPS]	32	32	32	32	32

Centralized Filtration System like a FA 1200

Modular expandable to a FA 2400, FA 3600, FA 4800, FA 6000,
FA 7200,...etc.

Component options:
Cooling units, disposal units, control systems, etc. are available.

Configuration

Pre-filter - dirty oil return (Standard integrated sieve mesh 2.5 mm)

The pre-filter catches coarse particles bigger than 2.5 mm
Cleaning of the pre-filter is easily done without any tools
Through an acrylic window it is possible to monitor the pre-filter

HSS- Pre-filter unit (optional)

For a mixed production of HSS and tungsten carbide
Needed when different materials are processed on the same machine
Pre-filtration is essential to achieve continuously fine filtration in two stages
The pre-filtration is designed for filtering particles bigger than 30 μm

Pumping stations (multiple feed pumps all sizes and pressures)

Computer control allows each feed pump to act as the main feed pump.

Oil volume extension tanks
Needed for adding on machine supply pumps and to increase the oil volume of the filtration system.

	Additional tank ZT 1000/1000	Additional tank ZT 1400/1400
Dimensions	39.4 x 39.4 x 21.7 inches	55.2 x 55.2 x 21.7 inches
Tank capacity	~ 69 US-Gal	~138 US-Gal
Number of pumps	2	3

Recycling

Recycling

Disposal unit

- Standard: sludge filter bag
- Option: Sedimentator (5 US-Gal or 55 US-Gal)
- Newly developed with fully automated recycling treatment
- Sludge contaminated ~ 5% of oil
- Easy sludge disposal handling

Machine interface

Exchange of data between the machine and the filtration system via a control signal
A machine control box is required when connecting two or more machines to a filtration system

Internet connection
The VOMAT filtration system can be monitored via internet (prevention control system). Customer has to supply an internet connection.

Machine feed pumps (optional)
Machine feed pumps can be ordered and delivered with the filtration system
(correct specifications are required from the machine manufacturer).

In our brochure you will find all information about Vomat filtration systems.

Download the brochure of Vomat

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